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CMM Laser Scanner Assists E-Bike Manufacturer – Metrology and Quality News

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CMM Laser Scanner Assists E-Bike Producer – Metrology and High quality Information

With an enormous push for greener transportation and private mobility options worldwide, many corporations are shifting to develop and launch new merchandise that help these sustainable initiatives. One such firm contacted CyberOptics to assist them discover the best way to enhance their current inspection processes to enhance high quality and scale back time to marketplace for an electrical bike (e-bike) they’re in the midst of product improvement on.

As with many corporations which might be involved with producing a high-quality product, the shopper reached out with a give attention to steady enchancment in seek for the very best stability of making components and merchandise sooner, higher, and extra cheaply.  With that in thoughts, CyberOptics discovered that the shopper was combating the inspection of a big electrical bike body utilizing their current expertise.  Their present methodology for inspection was a manually created inspection jig that confirmed when a component was out of tolerance.  On this case, it was a really costly go / no go gauge that solely offered qualitative outcomes and required extra inspection to confirm the place the half was out of tolerance.  Along with restricted inspection outcomes, the price of creating the inspection fixture was excessive and every model of the fixture took a variety of time to create.  With this inspection methodology, the shopper was not realizing the specified advantages – sooner, higher or more-cost efficient.

 For the e-bike buyer, it wanted a big CMM to deal with a big bicycle body and so they wanted excessive decision and accuracy over your entire space for 3D measurement functions.  Moreover, they wished a system that was straightforward to make use of and included minimal operator interplay by way of setup, scanning, inspection and reporting.

After studying of the shopper’s inspection necessities, and their present methodology, the crew at CyberOptics knew they may provide an answer to help the continual enchancment targets of the shopper by making use of CyberOptics’ XLP 3D laser scanner’s non-contact 3D laser scanning expertise. When mounted on a Coordinate Measurement Machine (CMM), the XLP laser scanners can seize a whole lot of hundreds of measurement factors per second on small to massive objects for the needs of type and dimensional evaluation.

What the crew at CyberOptics offered was a semi-automated, metrology grade, 3D scanning resolution together with all {hardware} and software program to help the instant body inspection software, together with the flexibleness to increase for smaller and bigger objects sooner or later with out the necessity for including fixturing prices.  Programming the 3D measurement course of is guided by wizard-based path planning instruments and inspections are accomplished as soon as the 3D knowledge is captured.  Beginning with a type evaluation, a 30,000-foot visualization of error within the half as in comparison with CAD, the shopper was in a position to see instantly the place deviation was current of their meeting.

Shifting onto the dimensional evaluation section, the deviation was quantified, and selections had been made about tooling, materials and course of changes wanted to dial within the manufacturing course of. The scanning course of took lower than a half an hour to offer this precious info and all crew members had been again to work specializing in their subsequent steady enchancment occasion.

Advantages Abstract

With the XLP laser scanners, prospects have entry to a extremely versatile 3D measurement system for top decision, metrology grade accuracy measurement functions the place velocity, high quality and ease of use are essential.  On this case the XLP laser scanner not solely sped up the prevailing course of, but it surely additionally offered precious suggestions that was not in a position obtainable with the unique inspection jig offering straightforward to know outcomes that may be shared and understood by all crew members.  When the subsequent revision of this body comes alongside, the scanning and inspection applications will be simply modified to help these new measurement necessities giving the shopper room to develop of their 3D measurement capabilities with out including costly fixtures.

For extra info: www.cyberoptics.com



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