Login/Registered Search
Home / blog / How to replace your bike’s brake and gear cables
Return to [Mobile]

How to replace your bike’s brake and gear cables

Views:932 Classification:blog

change your bike’s brake and kit cables

By no means thoughts fancy electronic shifting and disc brakes – again in the true world that almost all of us inhabit, mechanical shifting and caliper rim brakes are nonetheless the commonest gear and brake methods round.

They’re additionally simpler – and a good bit cheaper – to service and change and, in the event you take care of your bike’s cables, these loyal workhorses ought to provide you with years of protected and environment friendly service.

Nevertheless, cables do develop into worn, sticky and frayed with use (particularly in the event you’re not too eager on cleaning your bike), after which it’s time to interchange them.

This job is nicely throughout the capabilities of any novice dwelling mechanic, you simply want some basic tools, new cables and ferrules, and an hour of your time.

Extra bike upkeep guides

Instruments you have to:

  • Cable cutter
  • Facet cutter
  • File
  • Pointer/axe
  • Scissors
  • Hex keys

On this information, we’ll cowl the best way to preserve and change your bike’s brake and kit cables. If you happen to’d want to comply with our video guides, scroll right down to the underside of this text.

What’s a brake cable and kit cable?

Jagwire Pro Dropper seatpost cable kit

The small caps that slide onto the top of a cable are often called a ferrule.
Alex Evans

Brake and kit cables are shaped of two components – the internal and outer. This association is called a Bowden cable, to present it its correct title.

  • A brake internal cable is a thick metal cable capped at one finish with both a pear-shaped (drop-bar brake levers) or spherical (flat-bar brake levers) nipple that slots into the brake lever. The outer is normally shaped of a coiled metal core shrouded with a tough rubber or plastic cowl
  • A gear internal cable is a thinner metal cable that’s capped at one finish with a small cylindrical nipple. The outer cable is usually shaped of a bundle of very skinny cables that run as a steady helix alongside the size of the housing. That is additionally coated in rubber or plastic.

Brake and kit cables will not be interchangeable with one another. It ought to go with out saying, however to make use of a skinny gear cable for a brake might have disastrous penalties.

change bike brake cables

Step 1. Take away brake cable

We’re going to start with brake cables. The first job is to remove your existing brake cables.

Back off the cable adjusters on the calipers (turn the barrel adjuster clockwise) and undo the cable retention bolt at the caliper and cut off the cable end.

If your bike uses V-brakes or another cantilever brake, there almost certainly won’t be a barrel adjuster.

How to maintain and replace your bike's brake and gear cables

You will need to pull the lever to be able to push the cable out.
Immediate Media

Once the inner has been released, feed the cable back into the outer. Pull the brake lever so the cable can ‘escape’ and pull the cable through the lever. On most flat-bar levers, you will need to unhook the cable end from a hinged slot.

A small screwdriver may help free the end of the cable from its mount within the lever. You can then pull the cable through the top of the lever.

Step 2. Replace the housing

If the cable housing is visibly worn or you suspect it might be contaminated with dirt, you may want to replace it.

The proliferation of internally-routed cables (i.e. the cables run inside the frame or handlebars) can complicate things here so, to keep things simple, we’re going to assume you have externally-routed cables. We have a separate guide on how to route internal cables.

How to maintain and replace brake and gear cables

Unwrap the bars as far as the lever. This will expose the outer cable.
Jack Luke / Immediate Media

To replace external cables on a road bike, start by unwrapping the top half of the bar tape from the centre of the handlebar. Cut any tape holding the cable in place to remove.

On flat-bar bikes, you will only have to unhook the cable from the slotted barrel adjuster on the lever and from the frame.

Continue to each brake, unhooking cables from the stops as you go.

If you were satisfied with the quality of your braking before replacing the cables, retain the old outer and cut new sections to match.

Cutlass Velo finishing cable ends
Finishing the end of brake and gear cables is key to ensuring the best performance possible. Tommy Barse of Cutlass Velo illustrates perfect technique, going as far as chamfering the inside of the cable to ensure smooth running..
Cutlass Velo

You will likely be left with a rough edge when cutting cables. It is good practice to file/grind these back to a smooth finish or, at minimum, trim off any ragged edges. This makes a significant difference to the feel of your braking.

Once the ends are finished, refit ferrules (usually metal for brake cables) to each end of the cable.

Step 3. Fit the new brake cable

How to maintain and replace your bike's brake and gear cables

Tape the brake cable in place along the bars.
Immediate Media

If using drop bars, start by slotting the cable into to the lever. Then run the brake cable along the bar, taping it in place periodically.

Continue refitting cables to the frame and to the front brake. At this stage, pull the brake lever again and begin feeding the inner cable back through the lever body and into the cable.

Ensure any quick release is closed, thread the inner through the cable-clamp slot and fasten roughly in place. Turn the cable adjuster one turn anti-clockwise.

At this stage, we recommend you check out our standalone guide on how to set up rim brakes.

How to replace bike gear cables

Step 1. Remove the gear cable

How to maintain and replace your bike's brake and gear cables

The gear cable access port is often hidden beneath the hood or behind a bung.
Immediate Media

The process for removing gear cables is largely the same as for brake cables.

However, to remove the inner, you will usually have to shift to the lowest gear to bring the carrier for the cable inline with the opening. This is sometimes hidden beneath a rubber bung or the hood of a lever.

Make sure you also back off adjustment on all cable adjusters – derailleurs, down-tube stop and shifters.

Undo the cable clamp at the derailleur and pull the cable out from the shifter.

If you want to replace the outer gear cable, follow the same advice as for brake cables.

Step 2. Remove the gear cable

How to maintain and replace brake and gear cables

Use the old outer as a cutting guide.
Immediate Media

Gear cables are more sensitive to contamination than brake cables and, if dirty or sticky, this can adversely affect shifting performance.

If you think the outer is due a replacement, use the old outers as a cutting guide and follow the same advice for finishing the ends of the cable.

Note that Shimano now recommends the use of a special length of outer cable (OT-RS900) for the final part of the cable run from the frame to the rear derailleur on certain derailleurs.

Step 3. Fit the new gear cable

How to maintain and replace your bike's brake and gear cables

Lightly clamp the cable at the derailleur.
Immediate Media

Feed the new inner through the shifter lever, housing and first section of outer. Ensure the cable fits tight to the lever body and, if using drop bars, tape to the bar.

Feed inners through the stops, bottom bracket guides and outer cable. Check the ferrules are seated. Feed inners through the correct side of the mech clamps and tighten.

Step 4. Finishing touches

How to maintain and replace your bike's brake and gear cables

It is vital to add an end cap.
Immediate Media

It is essential to fit end caps to all cables. Trim all but roughly 3cm of inner cable protruding from cable clamps.

Taking care not to splay the cable end, slide on an end cap. Crimp it gently with side cutters two or three times, and be careful not to slice through it.

Alternatively, superglue an end cap into place. At this point, refer to our standalone guide on how to set up and index the gears on your bike.

Finally, road-test your bike.

Video guides


您好!Please sign in

Click Cancel Reply


    frebike.com providing customers with the best electric bicycle, electric mountain bikes, electric fat bike, folding electric bicycle, electric city bicycle, and hot ebike parts,etc. We have a professional R&D team that we can customize electric bikes for you, and we provide VIP DIY service. Our best selling models are in stock and can be shipped quickly.


    Phone: +86 18928076376
    Whatsapp: +86 18928076376
    Skype: +86 18928076376
    Email: service@frebike.com
    Factory Address:No.1,Xingrong Road,Sanzao Town,Jinwan District,Zhuhai City,Guangdong,China.


    AccountAccount Classification Cart May Like足记





    May Like